Capacity | max. 8,000 t / month |
Production area | total 45,000 sqm, all areas with cranes |
Materials | Grey cast iron according to DIN 1561 (EN-GJL-250 …. EN-GJL-350)
Nodular graphite cast iron according to DIN 1563 (EN-GJS-350 …. EN-GJS-800)
Alloyed grey and nodular graphite cast iron materials (Ni-Resit) |
Melting process | 2 x 12 t medium frequency induction furnaces (Duomelt) (9 MW) – OTTO JUNKER
1 x 25 t medium frequency induction furnace (4 MW) – OTTO JUNKER |
Moulding process | Hand moulding in three production areas (furan moulding process) |
| Area 1 – casting weights up to 8 t/piece - 7 cranes with lifting capacity of 8 / 10 / 20 t
- 3 stationary continuous mixer with 32 / 25 / 15 t/hour
|
| Area 2 – casting weights up to 80 t/piece - 4 cranes with lifting capacity of 3 x 68 t and 1 x 80 t
- 2 mobile continuous mixer with each 80 t/hour
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| Area 3 – casting weights up to 120 t/piece - 3 cranes each with lifting capacity of 100 t
- 2 mobile continuous mixer with each 80 t/hour
- Casting pit: L x W x H 19,000 x 8,500 x 3,000 mm
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| - Production only in moulding boxes
|
Core moulding process | Hand moulded furan cores - 4 cranes with lifting capacity of 2 x 20 t and 2 x 40 t
- 3 continuous mixer with 2 x 80 t/hour and 1 x 40 t/hour
- Shooting cores (coldbox) up to 20 litres
|
Cleaning process | Hook shot blasting machine – RÖSLER Oberflächentechnik GmbH - 2 cranes each with lifting capacity of 60 t
- dimension of shot-blasting chamber: L x W x H 18,000 x 7,000 x 7,000 mm
- 10 blasting wheels
|
| Hose blasting machine - RÖSLER Oberflächentechnik GmbH - max. lifting capacity of transport cart: 100 t
- dimension of shot-blasting chamber: L x W x H 12,000 x 7,000 x 7,000 mm
|
Annealing process | 2 annealing plants for stress relieving and isothermal annealing - max. casting weight: 40 t
- max. dimension of casting: L x W x H 6,000 x 3,000 x 2,500 mm
|
Priming/Painting | Corrosion protection and painting according to costumers requirements |
Pattern | Manufacturing of new patterns is carried out by our own pattern shop or in cooperation with expert and efficient business partners.
The maintenance and modification of the patterns is also carried out by ourselves.
Pattern storage I: 3,500 sqm, equipped with a crane
Pattern storage II: 5,000 sqm, equipped with cranes and floor heating
Fire protection is realised with the most modern supervision procedure and an automatic fire alarm system direct entered to the fire service central. |
Machining | In cooperation with expert and efficient business partners. |
